PLA or PETG: why do springs break?
The spring loop bends every time the clip closes. The panel spreads that bend along the loop to estimate surface strain; a thicker spring or shorter clip raises it. PLA starts to crack around 2%, so the tool warns above 1.5%, while PETG handles it thousands of times.
- Under 1.5%: PLA works, PETG lasts longer
- Over 1.5%: use PETG or thin the spring
- Short clip (60-80 mm): thin spring, 1.2-1.6 mm