Choosing the lid tolerance
Tolerance sets how much smaller the lid lip is made than the inner size of the box. The template shrinks the lip in both directions, leaving room for the dimensional error every FDM printer has.
You only calibrate it once: print a test at 0.2 mm, see how the lid grips and adjust from there.
- 0.1 mm: tight fit, needs a firm push and will not rattle
- 0.2 mm: friction fit, the default, correct on most printers
- 0.3-0.4 mm: easy fit, good for boxes opened every day
- 0.5-0.6 mm: loose, the lid simply rests on top