Print tolerance and M sizes
Print tolerance is the clearance that keeps the two threads from fusing. The template removes half of it from the bolt's external thread and adds the other half to the nut's internal thread, so both deviate symmetrically from nominal and the total clearance equals your value.
The 0.2 mm default gives a hand-tight, freely turning fit on a calibrated printer. At 0.3 mm the nut spins loosely and 0.1 mm is tight. Enter 0 for nominal ISO geometry, which is what you want when mating with a metal nut.
- M3 and M4: the printed thread is very fine, best treated as visual
- M5 and M6: usable threads at 0.12 mm layers
- M8 and M10: the sizes where a printed thread really carries load
- Tolerance 0: nominal ISO geometry for mating with metal hardware